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2. Plastic processing sector
Introduction

Plastic processing in Serbia is a relatively young branch of industry. It’s development began in the middle of the 1950s and, its most intensive development occurred during the 1970s, paralleling the development of the domestic polymer industry. In the second half of the eighties essential investment activities were decreased and increasing focus was put on the utilization of domestic capacities. The disintegration of the unique Yugoslav market hit the plastic processing industry especially hard because of its special infrastructure attachment to almost all segments of the domestic economy [industry, construction, agriculture, and others]. The Yugoslav market was left partly, or totally, without an entire series of products had been produced in it’s former republics. The majority of those products were developed in the first half of 1990s, either in public-owned or in new private firms. This new development was supported by government regulations and programs such as lower taxes.

Until 1992, production of semi-finished and finished products was held almost exclusively within the state-owned companies. Private processors, as small workshops, have existed more than 20 years, however their output is a very small percentage of total plastic production in the country.

Since 1994 the private sector has experienced real expansion, noting more and more participation in total production of plastic products. Many workshops grew into real industrial producers. Intensive investment activity on the part of private processors mainly resulted in doubling the capacities of existing state-owned companies. However, many other new products were developed. New plants with the most contemporary equipment were erected to increase the production levels of these new products: PVC doors and windows, PET pre-forms, PP pipes for home water and heating installations, polyamide pipes for pneumatics and hydraulics, profiles for further mechanical treatment, etc.)

Companies/ producers num. of companies num. of employees pariticip. in tot. production(%)
public-owned 70 6.500 40
important private 150 3.500 50
other private producers 500 1.500 10
total: 720 11.500 100

Table 1 – Structure of plastic producers and their participation in total production

Currently almost all state-owned companies, [basic production and processing facilities], are in some stage of ownership transformation, mainly into joint stock companies. Some of them have completed this process.

Both state and private ownership of the processing sector produce enough semi-finished and finished products for the country's necessities, with important free capacities for export.

Semi-finished products

The main producers of polyethylene tubular film are also some of the main manufacturers of agricultural foil, construction industry foils, thermo-shrinkable foil, stretch film, laminating film, as well as labeling based on PE foil.

For packaging and other applications bi-oriented PP and PET film, cast PP film, co-extruded PE/PA film, extruded and co-extruded blown films such as wrappers for sausage products, based on polyamide and polyethylene, as well as PVC film and extruded foil by and tubular extrusions are now being produced by the plastics industry of Serbia.

Poly-methyl-methacrylate (PMMA) sheets, utilizing the block polymerization technique, light artificial leather based on PVC and cellulose polymers, as well as boards for further mechanical treatment, made of PE, PP, PA and PVC are some of the other finished and semi-finished products being produced in Serbia.

Construction industry products

Construction industry products present a very important field, composing more than 40% of total plastics production in Serbia. PE, PVC and PP pipes for drinking water and sewage, drainage, watering, gas and fluids transport are in production, as well as: spiral PE and PP pipes, diameters up to 3,000 mm, manufactured using the Bauku procedure, as well as reinforced polyester pipes, manufactured with the Veroc procedure. Production of PVC, PP electro-insulation pipes, PP-3 pipes for home water and thermal installations are also available from local producers and, PA and PP pipes for hydraulics and pneumatics supplement this wide assortment of plastic pipes. Serbian manufacturing levels are more than ample for domestic needs, so that Serbia is a large exporter of plastic pipes of all types, in this region.

PVC floor coverings and foamed insulation materials of polyurethane and polystyrol, satisfy domestic market needs. More than half of locally manufactured floor coverings are exported. PVC profiles for the construction industry have been produced for more than 25 years. However, many new production facilities for PVC profiles and finished door and windows have been introduced and this has, resulted in a sudden increase in domestic production capacities which still haven’t exhausted all market possibilities, which promises further growth.

Packaging production

Packaging is second in volume in the field of plastics processing, composing approximately 30-35% of the total production of plastic products in Serbia. In regards to the number of companies producing, and the number of employees working in this field, there is no doubt that it is one of the most important. In addition to packaging produced by injection molding, blow molding, thermoforming and bag-making, there are knitted and woven sacks, rotary molded, expanded polystyrene containers, containers and cisterns of reinforced polyester, etc.

The biggest expansion in this field was made in the production of PET pre-forms and bottles for carbonated and noncarbonated drinks, edible oil and other beverages. During several years production levels of 17,000 t were achieved. Recent investments (1999) in new equipment for PET pre-forms have satisfied domestic market demand.

Technical components

Technical components for electrics-electronics, automotive, mechanical industry and appliances are mainly produced by use of all engineering polymers and all standard technical procedures. After the lifting of sanctions against Yugoslavia, producers of these products could expect better days.

 

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1 Sector of basic polymers
2 Plastic processing sector
 
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